Operational intelligence
Condition monitoring that catches failures weeks before they happen.
Predictive maintenance
Turn breakdowns into planned repairs.
Most failures announce themselves weeks ahead as a slow drift in vibration, temperature or current. With a baseline and a sensible threshold, that drift becomes a planned job in the next shutdown, instead of an unplanned stop on a Friday night.
- Condition monitoring on critical drives, pumps, fans and gearboxes
- Alerts sized to avoid alarm fatigue
- Maintenance scheduled on condition, not on the calendar
How it fits together
From sensor to decision, secure at every hop.
- 01 · Sense
The right signals
Vibration, temperature, current, pressure and flow, from smart IO-Link sensors and the data your PLCs already hold. We add sensors only where they tell you something new.
- 02 · Collect
Secure edge collection
Edge gateways read controllers over OPC UA, MQTT or native protocols and push data outbound only, through the DMZ. No inbound ports, and no write path back to control.
- 03 · Analyse
Trends, baselines and anomalies
Baselines per asset, alert thresholds that make sense, and anomaly detection that flags a change in behaviour before it becomes a failure.
- 04 · Act
Insight people use
Dashboards for OEE, downtime and alarm floods, plus maintenance alerts sent to the people and systems that act on them, including your CMMS.
OEE & downtime
Availability, performance and quality per line, plus the real reasons machines stop, ranked.
Alarm rationalisation
Find the nuisance alarms and floods that train operators to ignore the screen.
Energy & utilities
Compressed air, power and water by machine and shift, to find where it goes.
Data comes out of the plant. Commands never go back in through the same path. Visibility shouldn't cost you security.
Start small. Prove it on one asset.
Pick the machine that hurts most when it stops. We'll instrument it, baseline it and show you what it's been trying to tell you.